Custom Vacuum Brazing

Since 1963, Omley has been involved in custom vacuum brazing, meeting the special requirements of our many customers. These requirements include applications for high-temperature, high-voltage, high pressure, aerospace, high-energy physics, medical technology, super conductivity, ultra-high vacuum, cryogenics, lasers and numerous others.

Omley Industries, Inc. has pioneered many applications using the active alloy brazing process. When quick delivery is required, the active alloy process has proven to be cost effective. Omley also uses a variety of metallizing processes completing the full range of ceramic to metal brazing services

Omley has capabilities for brazing or welding Metal to Metal assemblies with like or dissimilar metals. Our customers prefer brazing for its many advantages, such as cosmetic appearance, cleanliness, baked-out surfaces. Brazing also eliminates oxidation, outgassing, and virtual leak areas that are common with welding. The surprising aspect of brazing is its low cost. In most cases, it is very competitive with welding.

Common Materials Include:
Aluminum Oxide, Beryllium Oxide, Zirconium Oxide (magnesium and Yttria stabilized), Diamond, Aluminum Nitride, Boron Nitride, Silicon Nitride, and Sapphire.

Kovar, 42% Nickel-Iron, Tantalum, Molybdenum, Titanium, Monel, Copper (Common and OFE), Hastelloy, Inconel, Steel (Common and Stainless), Beryllium, and Nickel.

Other Services:

Helium leak testing
Pressure testing
Electrical Hi-pot testing to 80 kilovolts
TIG and Plasma Arc welding
Heat treating